printers

Reducing Noise on the HP P4515 Series Printer

The P4014, P4015 and the P4515 are an extremely loud piece of equipment.  The main location of the noise emanates from the fuser drive area.  The dB Level specifications for the Laser Jet P4515 (while printing)  is at 74 dB.  The predecessors noise level specs puts the  Laser Jet 4250’s  dB level at 69 dB.  Quite a bit of difference.  If you are using re-manufactured fusers or the fuser drive gears are worn I would put it much higher.   The most probable reason for the refurbished fuser creating so much more noise is the lack of lubrication and/or inferior high temperature grease used on the heat sleeve and heating element.

P4515 Fuser Sleeve Izzy says, "Always purchase quality parts!"
P4515 Fuser Sleeve                         Izzy says, “Always purchase quality parts!”

Inspecting the Fuser Drive Gears
The first thing to look at and the  easiest is to pull out the fuser unit and inspect the area below the drive gear.

 You will see a pile of white powder or dust from gear wear in the shape of a small pyramid or volcano.
You will see a pile of white powder or dust from gear wear in the shape of a small pyramid or volcano roughly in the location outlined.

To get a more accurate assessment of gear wear, you can use a small flat blade screwdriver and slide it along the gear teeth.  On the inside of the drive gear against the frame the the gears do not make much contact so it is like new on that side.  When you slide your driver across the gear it will stop your screwdriver because of the difference in height.

When you slide your driver across the gear it will stop your screwdriver because of the difference in height.
When you slide your driver across the gear your screwdriver will stop because of the difference in height.  On this picture you can visually see the wear,  but even a very small amount  of wear will cause noise.
Izzy Kilman
Izzy-ism

A Swing Plate or Not a Swing Plate, That is the Question
I call the P4515 fuser drive gears a swing plate.  Saaaaawwwwwrrrrrry!  Technically it is stationary,  unlike the Laser Jet 4250 series.   For me,  it just makes sense…right?   Question: If I’m on the phone describing it to you and I tell you it’s the  “Swing Plate” you know exactly what and where I’m talking about don’t you?

 

Quiet Mode
One final mention.  If speed isn’t an issue, they made a firmware enhancement.  With this revision of firmware 20080908 04.046.2 and all revisions after has, “Quiet Mode”.

You can go to “configure device” and in settings you can select this “Mode”.  It really does reduce the noise!  Only thing is… it also reduces the speed!

 

Three Possible Solutions to Reduce Printer Noise.

To reduce the noise on the P4515 series printer there are three items to look at and possibly repair or replace.

#1.) The fuser assembly,  part number RM1-4554.  You could also clean the heating element and re-apply high temperature grease.

#2.) The swing Plate,  part number RC2-2432.  See my post on
HP P4515 Fuser Drive Gears (Swing Plate) ; Change for Improved Yield

#3.) Choose “Quiet Mode”  What a sorry excuse for a printer tech!

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Hewlett Packard P4014, P4015

Fuser Drive Gears (Swing Plate) P4515 series; Change for Improved Yield and Sustainability

Swing Plate Assembly

Hewlett Packard LaserJet Models P4014, P4015, P4515 P/N RC2-2432 M600, M601, M603 P/N RC2-2432-M601

When installing new drive gears, I’m recommending using Swing Plate RC2-2432-M601 (M601) instead of the RC2-2432 (P4515) In P4515, P4015 Series Printers. The main gear on the M601 that butts up against the fuser drive gear is” Helical” but on the P4515 the Fuser drive is a standard “Spur” Gear.

Photo Below
image

Don’t be worried because it will mesh fine with the P4515 Fuser Gear. The Swing Plates RC2-2432 (P4515) I was installing had a very short life. I have some of these printers that print 40K per Month and I was changing them constantly it seemed.

Photo Below

P4515 sw plt
Common problem with P4515 Style replacement Gears

Directions on replacing the fuser drive gears (Swing Plate) on the HP Laser Jet P4515 Printer

The drive gear noise once installed is quiet and smooth. We know that the P4515 printer series generates a lot of noise. I am getting more than 3 times the life out of them now using the M601 style. I just changed one in a P4515 and it had 350K on it. The reason why I changed that one was because it was noisy and that’s the only reason. Very little wear. When I used the Standard swing plate it would strip at approximately 40 -50K and it would go down or be very noisy. I now have this type installed in all of my high volume areas and it has improved call back and call generation quite a bit.

Photo Below
Gear on Right
Helical gears (Black )
Helical gears offer a refinement over spur gears. The leading edges of the teeth are not parallel to the axis of rotation, but are set at an angle.

Gear  on Left

Spur gears (Brown ) Spur gears or straight-cut gears are the simplest type of gear. 

image

printers

HP P4515 Fuser Drive Gears (Swing Plate) ; Change for Improved Yield

Swing Plate Assembly

Hewlett Packard LaserJet Models P4014, P4015, P4515 P/N RC2-2432 M600, M601, M603 P/N RC2-2432-M601

When installing new drive gears, I’m recommending using Swing Plate RC2-2432-M601 (M601) instead of the RC2-2432 (P4515) In P4515, P4015 Series Printers. The main gear on the M601 that butts up against the fuser drive gear is” Helical” but on the P4515 the Fuser drive is a standard “Spur” Gear.

Photo Below

Fuser Drive Gears
Black=M600, Brown=P4515 Fuser Drive Gears

Don’t be worried because it will mesh fine with the P4515 Fuser Gear. The Swing Plates RC2-2432 (P4515) I was installing had a very short life. I have some of these printers that print 40K per Month and I was changing them constantly it seemed.

Photo Below

Common problem with P4515 Style replacement Gears
Common problem with P4515 Style replacement Gears

Directions on replacing the fuser drive gears (Swing Plate) on the HP Laser Jet P4515 Printer

 

The drive gear noise once installed is quiet and smooth. We know that the P4515 printer series generates a lot of noise. I am getting more than 3 times the life out of them now using the M601 style. I just changed one in a P4515 and it had 350K on it. The reason why I changed that one was because it was noisy and that’s the only reason. Very little wear. When I used the Standard swing plate it would strip at approximately 40 -50K and it would go down or be very noisy. I now have this type installed in all of my high volume areas and it has improved call back and call generation quite a bit.

Photo Below
Gear on Right
Helical gears (Black )
Helical gears offer a refinement over spur gears. The leading edges of the teeth are not parallel to the axis of rotation, but are set at an angle.

Gear  on Left

Spur gears (Brown ) Spur gears or straight-cut gears are the simplest type of gear. 

image